Hand Tool Safety

Hand and power tools are such a common part of the job that we often take them for granted. However, their use can be extremely hazardous if the right safety procedures are not followed. To keep yourself safe, follow these basic rules:

• Keep all tools in good condition with regular maintenance.
  • If a wooden handle on a tool is loose, splintered or cracked, the head can fly off.
  • If the jaws of a wrench are sprung, the wrench can slip.
  • If impact tools such as chisels, wedges or drift pins have mushroomed heads, they can shatter on impact.

• Use the right tool for the job.
  • If a chisel is used as a screwdriver, there is a danger of the tip flying off.
  • Each job calls for a specific tool. Never deviate.

• Examine each tool for damage before using it and never use damaged tools. Alert your supervisor that these tools are in need of repair.
  • Tools used for cutting edges must be sharp. Dull tools can be more hazardous as you must press harder when using them.

• Operate tools according to the manufacturer’s instructions.
  • Iron or steel tools produce sparks that can ignite flammable substances. Check for spark-resistant tools made of alternative materials when you are around flammable gases, volatile liquids or other explosive materials.
  • When using sharp tools, direct the tools away from aisle areas and away from other employees working close to you.

• Use the right personal protective equipment.
  • Loose clothing, ties or jewelry should never be worn when using hand or power tools.

• Store and transport the tool properly as soon as you are done with it.
  • Put the tool away as soon as you are done with it. Leaving the tool in a walkway presents a tripping and impalement hazard.
  • Transport tools in a tool box or cart, or carry them in a tool belt. Never carry pointed tools in your pocket.
  • Never throw tools to another employee. Always pass them with the handle toward the receiver.
  • Use a bucket or bag for lifting or lowering tools from one level to another.
  • When carrying a tool on your shoulders, pay attention to clearances and other workers.

Requirements for Specific Tools

• Keep fingers away from saw blades.  Clamp materials down and keep all guards in place.
• Do not use compressed air to clean people and when cleaning equipment, pressure is to be regulated to no more than 30 PSI.
• When performing electrical work, ensure the use of insulated, rated tools.
• When using pneumatic tools, a safety clip or retainer must be installed to prevent the equipment or hoses from coming apart.  Never point pneumatic tools at anyone.
• All hand grinders must be used with the guards and handles in place. Impact tools, such as drift pins, wedges, and chisels, shall be kept free of mushroomed heads.
• The wooden handles of tools shall be kept free of splinters or cracks.
• Before an abrasive wheel is mounted, it should be inspected closely to be sure that it is free from cracks or defects.
• Where flammable atmospheres exist, spark-resistant tools made from brass, plastic, aluminum, or wood may help prevent creating an ignition source.